Gold
Bar Project: Preliminary Feasibility Study
The
Gold Bar project is a proposed mine development project consisting of
an open pit mine and an oxide heap leach gold recovery circuit. It is
currently in the permitting phase with construction expected begin in
2014, and gold production expected in 2015. A pre-feasibility study
was completed by SRK Consulting and published in November 2011.
Highlights
of the Pre-feasibility Study
(All
amounts in US dollars)
- Average
annual production of approximately 50,000 ounces of gold over an
8-year mine life (total 397,000 ounces), at a cash cost of $700 per
ounce (oz).
- Open-pit
mine with conventional oxide heap leach processing. Projected gold
recovery of 82% after primary crushing to 5 centimeters (2 inches)
and a 90-day leach cycle.
-
Estimated
initial capital expenditures of $53.1 million and sustaining capital
of $39.1 million, for total life-of-mine (LoM) capital expenditures
of $92.2 million. Pay-back period of 2.1 years at LoM average $1,300
per oz gold, or 1.7 years based on the spot gold price ($1,700 per
oz).
-
After-tax
Net Present Value (NPV) of $45.1 million at $1,300 per oz gold (LoM
average) and 8% discount rate, giving an Internal Rate of Return
(IRR) of 34.4%. Based on today’s spot gold price ($1,700 per oz)
the after-tax NPV and IRR increase to $98.3 million and 53%
respectively.
Financial
Analysis
The
PFS calculates a Base Case (LoM average gold price of $1,300 per
ounce) after-tax NPV of $45.1 million, an IRR of 34.4%, and average
after-tax cash flow from operations of $19.4 million per year.
The
financial metrics for the projects are stated both after-tax and
pre-tax. McEwen Mining has included pre-tax metrics for comparability with
our peer companies, many of which have published preliminary economic
studies on a pre-tax basis prior to recent NI 43-101 changes.
Economic sensitivities at different metals prices and discount rates
are calculated as follows:
-
|
After
Income Tax (Federal 35%, State 5%):
|
Base
Case (Avg LoM $1,300 oz gold)
|
Spot
Case ($1,700 oz gold)
|
|
IRR
(%)
|
34.4
|
53.3
|
|
NPV
0% Discount ($ millions)
|
93.2
|
189.5
|
|
NPV
8% Discount ($ millions)
|
45.1
|
98.3
|
|
Average
Annual Cash Flow ($ millions)
|
19.4
|
31.2
|
|
Average
Operating Margin Per Ounce ($)
|
568
|
941
|
|
Payback
Period (years)
|
2.1
|
1.7
|
-
|
Before
Income Tax:
|
Base
Case (Avg LoM $1,300 oz gold)
|
Spot
Case
($1,700
oz gold)
|
|
IRR
(%)
|
40.1
|
63.7
|
|
NPV
0% Discount ($ millions)
|
130.7
|
276.3
|
|
NPV
8% Discount ($ millions)
|
64.2
|
144.6
|
|
Average
Annual Cash Flow ($ millions)
|
23.8
|
41.7
|
|
Average
Operating Margin Per Ounce ($)
|
568
|
941
|
|
Payback
Period (years)
|
2.0
|
1.6
|
Capital
Capital
costs for the PFS include all activities required prior to and during
development of the mine. Initial capital is estimated at $53.1
million including $7.2 million (16%) for contingencies. Additional
capital expenses such as a heap leach expansion and reclamation and
closure obligations bring the total life-of-mine capital required to
$92.2 million including $13.5 million (17%) for contingencies. The
PFS assumes that a contract miner will be employed to operate the
mining fleet, and that new capital equipment will be purchased for
the operation. Capital costs are summarized as follows:
-
|
Initial
Capital
|
Heap
Expansion (Year 3)
|
Reclamation
and Closure
|
|
|
($
millions)
|
|
Mine
|
|
|
|
|
Capitalized
Pre-Stripping
|
16.3
|
|
|
|
Access
Roads
|
1.2
|
|
|
|
Contractor
Mobilization
|
0.5
|
|
|
|
Mine
Contingency (15%)
|
2.7
|
|
|
|
Process
|
|
|
|
|
Crushing
& Pad Equipment
|
4.5
|
|
|
|
Process
Plant
|
8.7
|
0.3
|
|
|
Mobile
Equipment
|
0.9
|
|
|
|
Process
Contingency (15%)
|
2.1
|
|
|
|
Leach
Pads
|
|
|
|
|
Mobilization,
Administration, EPCM
|
1.5
|
1.3
|
|
|
Heap
Leach Pads
|
4.4
|
5.1
|
|
|
Process
Water Ponds
|
1.1
|
|
|
|
Diversion
Channels
|
0.1
|
|
|
|
Miscellaneous
|
0.2
|
|
|
|
Leach
Pad Contingency (15%)
|
1.1
|
1.0
|
|
|
Owner
Costs
|
|
|
|
|
Communication
|
0.2
|
|
|
|
Mobile
Equipment
|
1.1
|
0.5
|
|
|
Buildings
|
1.3
|
|
|
|
Power
and Water
|
2.4
|
|
|
|
EPCM
|
0.7
|
|
|
|
Consumables
Inventory
|
0.1
|
|
|
|
Pre
Production Activities
|
1.5
|
|
|
|
Reclamation
|
|
|
25.8
|
|
Owner
Costs Contingency (20%)
|
1.3
|
|
5.1
|
|
Capital
Costs (Without Contingency)
|
45.9
|
7.4
|
25.8
|
|
Contingency
|
7.2
|
1.1
|
5.2
|
|
Total
Capital Cost
|
53.1
|
8.5
|
30.9
|
Operating
Costs
Operating
costs per ore tonne processed and per payable ounce (after refining)
are as follows:
-
|
|
Cost
per ore tonne processed
|
Cost
per payable ounce produced
|
|
Mining
|
$11.20
|
$425.95
|
|
Processing
|
$6.22
|
$236.60
|
|
G&A
|
$0.96
|
$36.48
|
|
Total
Operating Costs
|
$18.38
|
$699.03
|
Mining
and Processing
The
PFS evaluates the use of open pit mining and heap leach processing of
oxide material at a rate of approximately 5,550 tonnes per day.
Processing will consist of primary crushing to a size of 5
centimetres (cm) or 2 inches with agglomeration applied as required.
Sodium cyanide and cement consumption are expected to be 0.25
kilograms (kg) per tonne (0.5 pounds (lbs) per ton) and 2.5 kg/tonne
(5 lbs/ton) respectively. Over the mine life, production will total
15.1 million tonnes of ore at 1.0 gram per tonne (gpt) gold or 0.03
ounces per ton (opt) gold for total recoverable gold of 397,000
ounces (oz). The proposed production schedule is as follows:
-
|
Year
|
Oxide
Heap Leach
|
Waste
Tonnes (millions)
|
Strip
Ratio
|
|
Ore
Tonnes (millions)
|
Gold
Grade (gpt)
|
Contained
Gold (oz)
|
Recovered
Gold (oz)
|
|
0
|
|
|
|
|
8.0
(Pre-strip)
|
|
|
1
|
2.0
|
1.02
|
65,290
|
42,830
|
9.7
|
4.8
|
|
2
|
2.0
|
0.99
|
63,520
|
52,380
|
9.6
|
4.8
|
|
3
|
2.0
|
1.13
|
72,750
|
58,140
|
8.9
|
4.4
|
|
4
|
2.0
|
0.94
|
60,380
|
51,540
|
9.3
|
4.7
|
|
5
|
2.0
|
0.94
|
60,440
|
49,550
|
9.6
|
4.8
|
|
6
|
2.0
|
1.06
|
67,980
|
54,510
|
7.8
|
3.9
|
|
7
|
2.0
|
0.91
|
58,600
|
49,590
|
5.9
|
3.0
|
|
8
|
1.1
|
1.02
|
35,420
|
32,850
|
0.8
|
0.7
|
|
9
|
|
|
|
5,810
|
|
|
|
LoM
|
15.1
|
1.00
|
484,380
|
397,190
|
61.7
|
4.7
|
Permitting
The
Gold Bar Project, in Eureka County, Nevada, is located on public
lands managed by the Bureau of Land Management (BLM) Battle Mountain
Field Office, and on patented lands. The BLM and the Nevada Division
of Environmental Protection (NDEP) will be the primary regulatory
agencies responsible for ensuring environmental protection as the
Gold Bar Project progresses through permitting and approval
processes. McEwen Mining believes that both permitting processes (Federal
and State) can be accelerated by completing certain activities
concurrently when appropriate. The Gold Bar Project will also require
environmental review pursuant to the National Environmental Policy
Act (NEPA).
McEwen Mining believes that the level of detail in the PFS is sufficient to
make a positive production decision without a full feasibility study
being completed. The intention is therefore to proceed directly to
the permitting phase and move towards productions as quickly as
possible.
Resource
Estimate
The
updated NI 43-101 compliant resource estimate included in the PFS was
developed by SRK and is comprised only of gold resources that fall
within the boundaries of a conceptual pit. In this case the
conceptual pit was designed at the then one-year trailing average
gold price of $1,500/oz. This approach differs from previously
published resource estimates on the project, which were unconstrained
resources. As a result of this difference in approach, the stated
resource estimate by SRK is lower. The updated resource is as
follows:
-
|
Gold
Bar Project Resources*
|
Tonnage
(million
tonnes)
|
Avg.
Grade
(gpt)
|
Avg.
Grade
(opt)
|
Gold
Ounces
|
Cut-off
Grade (gpt)
|
|
Measured
|
0.7
|
1.19
|
0.035
|
25,844
|
0.3
|
|
Indicated
|
18.8
|
0.94
|
0.027
|
567,084
|
0.3
|
|
Measured
+ Indicated
|
19.5
|
0.95
|
0.028
|
592,928
|
0.3
|
|
Inferred
|
7.0
|
0.94
|
0.027
|
212,168
|
0.3
|
*Notes:
-
Mineral
Resources are not Mineral Reserves and do not have demonstrated
economic viability. There is no certainty that all or any part
of the Mineral Resources estimated will be converted into Mineral
Reserves;
-
Resources
stated are contained within a potentially economically minable open
pit stated above a 0.30 gpt Au cut-off grade;
-
Variable
density was applied to tonnage estimates as determined during
metallurgical test work;
-
Pit
optimization is based on an assumed gold price of $1,500/oz,
metallurgical recovery of 82% and a processing and G&A cost of
$7.99/tonne;
-
A
NI 43-101 compliant technical report containing the “Mineral
Resource Estimate” is filed SEDAR. The resource estimate was completed using
Datamine©
mining software by Frank Davies (SRK Consulting Associate) a
“Qualified Person” and “Independent” of McEwen Mining within the
meaning of NI 43-101;
-
Mineral
resource tonnage and contained metal have been rounded to reflect
the accuracy of the estimate, and numbers may not add due to
rounding.
Reserves
The
PFS establishes reserves under NI 43-101 for the Gold Bar Project.
Under NI 43-101 regulations only resources in the measured or
indicated category can be included as proven or probable reserves.
The reserves estimate is further constrained by the design pits
included in the PFS, which demonstrate economic and engineering
feasibility in the current mining environment. In this case the
reserve pit was designed at the three-year trailing average gold
price at the time the reserves were established of $1,100/oz. The
underlying assumptions supporting the reserves estimate are as
follows:
-
|
Assumptions
for Reserves Calculation
|
|
Units
|
Values
|
|
Gold
Price
|
|
$/oz
|
1,100
|
|
Mining
Cost
|
Gold
Pick
|
$/tonne
|
2.48
|
|
|
Gold
Ridge
|
$/tonne
|
2.76
|
|
|
Cabin
Creek
|
$/tonne
|
2.34
|
|
|
Waste
|
$/tonne
|
2.20
|
|
Processing
and G&A
|
|
$/tonne
|
7.99
|
|
Recovery*
|
|
%
|
82*
|
|
Cut-off
Grade
|
|
gpt
|
0.285
|
|
Inter-ramp
Pit Slope Angle
|
Gold
Pick
|
degrees
|
54
|
|
|
Gold
Ridge
|
degrees
|
42
|
|
|
Cabin
Creek
|
degrees
|
54
|
|
|
Dumps
|
degrees
|
32
|
*Notes:
Metallurgical tests to support this assumption conducted by Kappes,
Casidday and Associates of Reno, Nevada. Tables detailing the
metallurgical test results are attached at the end of this release.
The
PFS reserves estimate is as follows:
|
Gold
Bar Project Reserves
|
Tonnage
(million
tonnes)
|
Avg.
Grade
(gpt)
|
Ave.
Grade
(opt)
|
Gold
Ounces
|
Cut-off
Grade (gpt)
|
Strip
Ratio
|
|
Gold
Pick Pit
|
11.4
|
1.01
|
0.030
|
370,911
|
0.285
|
4.8
|
|
Gold
Ridge Pit
|
1.7
|
1.04
|
0.030
|
57,145
|
0.295
|
4.2
|
|
Cabin
Creek Pit
|
2.0
|
0.89
|
0.026
|
56,323
|
0.280
|
3.3
|
|
Total
Probable Reserves
|
15.1
|
1.00
|
0.029
|
484,379
|
0.285
|
4.6
|
Metallurgical
Testing
The
Gold Pick, Gold Ridge and Cabin Creek deposits are well oxidized and
occur at elevations above the local water table. Test work indicates
that the ore leaches quickly with normal cyanide application, and is
enhanced by primary crushing. While determining that 82% gold
recovery was reasonable during commercial production, SRK considered
three sources of technical information. First, a large volume of
cyanide soluble assay data is available for comparison with fire
assay results, this ratio of cyanide leach recovery to fire assay
recovery is useful in determining which mineralized zones are
amenable to heap leach. Second, bottle roll and column testing
conducted be Kappes, Casidday and Associates (KCA) between 1984 and
1994 was available for composite samples collected by the projects
previous owner. Third, in late 2010 and 2011 McEwen Mining conducted a
core-drilling (PQ size) program to collect metallurgical samples from
all the main mineral zones, and bulk samples were collected from the
existing Gold Pick pit. KCA analysed these samples with supervision
and guidance from SKR. Recent test work consisted of bottle roll
tests on 74 samples, column tests on 4 core composites and 4 bulk
composites. A summary of the 2011 column test results at a 5 cm (2
inch) crush size is as follows:
|
Sample
Location
|
Crush
Size (cm)
|
Avg.
Gold Head Assay (gpt)
|
Extraction
(% Gold)
|
Leach
Time (days)
|
Sodium
Cyanide (NaCN)
Consumption
(kg/tonne)
|
Lime
(Ca(OH)2)
Consumption
(kg/tonne)
|
|
Composites
from core samples
|
|
Gold
Pick East
|
5
|
1.21
|
90
|
57
|
0.45
|
1.5
|
|
Gold
Pick West
|
5
|
1.61
|
95
|
57
|
0.58
|
1.5
|
|
Gold
Ridge North
|
5
|
1.38
|
84
|
57
|
0.49
|
1.5
|
|
Cabin
Creek
|
5
|
1.75
|
95
|
57
|
0.71
|
1.5
|
|
Composites
from bulk samples
|
|
Gold
Pick East
|
5
|
1.20
|
91
|
70
|
0.25
|
1.0
|
|
Gold
Pick East
|
5
|
5.56
|
96
|
70
|
0.47
|
1.6
|
|
Gold
Pick East
|
5
|
1.63
|
92
|
70
|
0.37
|
1.5
|
|
Master
Composite
|
5
|
2.23
|
93
|
70
|
0.34
|
1.5
|
|
Average
|
5
|
2.07
|
92
|
64
|
0.46
|
1.5
|
Property Location
The
Gold Bar Project is located within the Battle Mountain-Eureka-Cortez
gold trend in Eureka County, Central Nevada. The property was
previously mined from 1990 to 1994 by Atlas Precious Metals Inc. The
nearest operating mines are Barrick Gold’s Ruby Hill (approximately
25 miles to the Southeast) and its Cortez Mine (approximately 35
miles to the Northwest).
Gold
Bar technical information was
derived from the report titled
“NI 43-101 Technical Report on Resources and Reserves Gold Bar
Project Eureka County, Nevada”
with an effective date of November 28, 2011. The report has been
prepared by SKR Consulting, an independent geological consulting firm
with a local office in Reno, Nevada. To
access the report click
here.